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Prodec Top Loading Case Packer D-600

Top and side solution for packing systems using Pick & Place Cartesian multiple case filling stations, especially for high speeds.

The D-600 is a top packer with Pick & Place Cartesian system consisting of multiple case filling stations. The filling of cases is performed by a pick & place mechanism, with double leads, which supports several heads with speed which is adjustable according to product type. The system is expandable, depending on the required production output.

Its main feature is the flexibility to operate different packing concepts in a single machine. Going from a top loading to a side loading machine is a matter of few minutes in special cases.

With this case packing model a new application for flexible side packaging has been developed, where the machine can be fit on a flat product and on product stands. For this new packing system, we have two different modes.

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Markindo-Prodec Top Loading Case Packer D-600 01
Markindo-Prodec Top Loading Case Packer D-600 02
Markindo-Prodec Top Loading Case Packer D-600 03
Markindo-CasePacker

Placing containers on a plain: Using a Pick & Place system the bags are positioned directly inside the flat case. Top packing allows grouping in levels. Thanks to double stacker and three fits for cases it is possible to reach a high packing speed (Highspeed).

Vertical placement of containers: Inclusion of side loading module, combined with the pick & place system, allows a final vertical product presentation inside the cases.

This system carries out clustering operation through “pick & place” function in a case of side insertion, turning empty cases 90º and introducing the product in the same by a mechanical pusher.

The set consists of:

Product receiving drawer can accommodate a group consisting of:

  • Base plate with adjustable side rails on which floor to floor clusters are formed.
  • side press.
  • Introducer of case clusters through servo drive Moves the group to insert it into the case.

Case opening: Articulated opening for the transfer of product to the the case. When opened it uses force to ensure squareness and correct positioning of the side case. After filling the case, the conveyor returns to its horizontal position.

  • System on the side side of the case for positioning the grouping drawer to prevent overturning.

Standard case conveyor machine is replaced by a pivoting conveyor. The pivoting conveyor is provided with a side press for fixing the empty cases and tipping system for directed placing of the cases on the opposite side of the mouth

This packer incorporates an external element which enables the adaptation of a top lid in cardboard cases intended for exhibiting.

The new generation DELTA machines are designed to solve any needs that arise in the final line by automating the packing phase.

Details

Serie 600

Flexible in its applications, the D-600 packer can be equipped with multiple power lines, thus also developing functional synchronization of the unit to a single line, regardless of the packing function.

An additional mechanism allows rotation of the suction head to deposit the containers at different positions on each floor or line. The spindle includes packaging tape or product entry element. In the scroll cases, the pickup element performs a twist on its axis by placing the containers at 90° or 180° from the initial position.

Unit formation and closure of independent cases.

The D-600 packer, can be incorporated into the available spaces in each case, depending on the precise characteristics, the configuration that best suits the needs of both techniques is the economic preference. The design of this equipment, together with its easy adaptability to new formats or final submissions, provides a very good versatility for future applications.

Designed for higher production volumes and loading several cases for each work cycle. It is also equipped with various power system products, thereby making it multi-functional.

Several specific systems can be incorporated into the computer system for food and packaging: bags, doypacks, bottles, envelopes, cases, trays, jars, flow packs, etc. There is a solution for each case.

Characteristics

  • Reaches an output of up to 30 cases/minute
  • Multiple case filling stations
  • Flexible solution
  • Up to 6 cases/cycle
  • Optional case placement unit
  • Closing of case for optional seal or hot glue
  • Spindle rotation option
  • Valid for WRAPPING cases such as RSC
  • Double guided spindle
  • Designed to operate at high speeds
  • Quick format change
  • Allows both top and side packing
  • Single, double or triple packing

Benefits

Compact design:
All the functions described are developed in a versatile, efficient and compact equipment, occupying a small and simple handling space for the operator. Robust and transparent from any constructive conception angle, it allows one to observe all mechanisms and operational functionality from the outside.

Accessible:
The clean, open design without mechanical barriers, greatly simplifies all interventions required on the equipment, whether by a change in format or a simple cleaning and maintenance regulation or routine.

Flexible:
Its advanced concept allows an expansion of its functions or increasing workstations to suit the required production needs, both in forming and filling.

Ergonomics:
We have used specific design methods for its development to optimize the comfort and convenience of staff working on the machine.

Information Management:
A powerful software developed by our technical team allows you total control over the device functions. You can also perform simple formatting changes through the incorporated touch screen. Through this, it is possible to verify production efficiency for shifts or slots, making it an effective analytical instrument. It is ready to integrate various lines of work according to the standard OMAC.

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